Historical Metal Roof Restoration in Ivor

The Challenge In our line of work, we often find that the biggest challenges are hidden beneath the surface. What started as a standard metal roof replacement in Ivor quickly turned into a major structural rescue mission. Upon beginning the tear-off, our team discovered up to three layers of existing metal roofing on the porch sections. The immense weight of these layers, combined with decades of weather exposure, had caused significant damage to the underlying wood decking and created a noticeable bow in the home's ridge line.

The Solution: A Complete System To ensure this home remains safe and watertight for the long haul, we installed a comprehensive roofing system designed for both aesthetics and durability:

Primary Roofing: High-performance Hunter Green Metal Panels, custom-fabricated to fit the home’s unique angles.
Flat Roof Defense: For the low-slope transition areas between the house and kitchen, we installed a White Fibertite Rubber Membrane heat-welded to clad metal for a seamless, watertight seal.
Water Management: We upgraded the drainage with a Nordic Half-Round Gutter System. We routed the Nordic Hangers flush into the decking, ensuring the gutters are securely embedded rather than just tacked on.
Underlayment: The entire deck was covered with a High-Temperature Ice & Water Shield, providing the ultimate leak barrier against driving rain and ice dams.

The Process: Carpentry Meets Craftsmanship We believe in fixing the root cause, not just covering it up. Before a single metal panel was installed, we performed extensive carpentry repairs:

Structural Leveling: We utilized dry lines to identify uneven areas, installing custom 2x6 support studs, collar ties, and cross ties to straighten the bowed ridge line and reinforce the attic framing.
Historic Integrity: We replaced rotted wood decking boards to match the home’s original architecture, ensuring a perfectly flat surface for the new roof.
Custom Metalwork: Instead of relying on factory bends, our technicians used a Falzseamer tool to create double-folded standing seams on-site. We also hand-fabricated custom chimney caps and flashing to protect the masonry work.

The Result: The home is structurally sound, visually stunning, and protected by the Roofco Steep Slope Superior 25-year Single Source Warranty.

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